CNC Machining Part of Grey Cast Iron

CNC Machining Part of Grey Cast Iron

Material: Grey Cast Iron, EN-GJL-250, GG25
Process: Lost Foam Casting + CNC Machining
Weight: 19.50 kg
Application: Truck Spare Parts

China grey iron CNC machining part for heavy duty truck.

Description

CNC Machining of Grey Cast Iron from Manufactures in China

After casting, the grey cast iron parts are usually needed to be machined by CNC machines or machining centers. At RMC we can do them all by our own machining facilities with high precision accuracy. Also called precision machining, the CNC machining could reach a very high accuracy in geometical tolerance and dimensional tolerance. With our CNC machines and Horizontal Machining Centers (HMC) and Vertical Machining Centers (VMC), we can almost meet all of your required tolerance grades. We can strictly follow the tolerances you require for each dimension or according to the standard of ISO 2768.


CNC Precision Machining Capabilities
Facilities Quantity Size Range (mm) Annual Capacity
Vertical Machining Center (VMC) 48 sets 1,500 × 1,000 × 800 6,000 tonn or 300,000 pieces
Horizontal Machining Center (VMC) 12 sets 1,200 × 800 × 600 2,000 tons or 100,000 pieces
CNC Machine 60 sets Max turning φ600 5,000 tons or 600,000 pieces
Standard of Tolerance: ISO 8062 2013, ISO 2768, GOST 26645 (Russia) or GBT 6414 (China).


The machining center is developed from the CNC milling machine. The biggest difference from the CNC milling machine is that the machining center has the ability to automatically exchange machining tools. By installing tools for different purposes on the tool magazine, the machining tools on the spindle can be changed by the automatic tool changer in one clamping to realize multiple machining features.

The CNC machining center is a high-efficiency automated machine tool that is composed of mechanical equipment and a CNC system and is suitable for processing complex parts. The CNC machining center is currently one of the most widely used CNC machine tools in the world with strong comprehensive processing ability. It can complete more processing content after the workpiece is clamped at one time. The processing accuracy is high. For batch workpieces with medium processing difficulty, its efficiency is 5-10 times that of ordinary equipment, especially it can complete Many processings that cannot be completed by ordinary equipment are more suitable for single-piece processing with more complex shapes and high precision requirements or for small and medium batch production of multiple varieties. It concentrates the functions of milling, boring, drilling, tapping and cutting threads on one device, so that it has a variety of technological means.

Machining centers are classified into horizontal and vertical machining centers according to their spatial position during spindle machining. Classified according to process use: boring and milling machining center, compound machining center. According to the special classification of functions, there are: single workbench, double workbench and multi-workbench machining center. Machining centers with single-axis, dual-axis, three-axis, four-axis, five-axis and interchangeable headstocks, etc.


Metal Machining Service


▶ Equipment for Precision Machining Components:

  • Convertional Machining Machines:  20 sets.
  • CNC Machines: 60 sets.
  • 3-Axis Machining Center: 10 sets.
  • 4-Axis Machining Center: 5 sets.
  • 5-Axis Machining Center: 2 sets

▶ Precision Machining Capabilities
  • Max Size: 1,500 mm × 800 mm × 500 mm
  • Weight Range: 0.1 kg - 500 kg
  • Annual Capacity: 10,000 tons
  • Accuracy: As per standards: .... or on request. Minimum ±0.003 mm
  • Holes to ±0.002 mm dia.
  • Flatness, Roundness and Straightness: As per standards or on request.

▶ Available Process
  • Turning
  • Milling
  • Lathing
  • Drilling
  • Honing, Grinding.
  • Washing

▶ Available Ferrous Metal Materials for Precision Machining Components:
  • Cast Iron including gray iron and ductile iron
  • Carbon Steel from low carbon steel, medium carbon steel and high carbon steel.
  • Steel Alloys from standard grades to special grades on request.
  • Aluminum and their alloys
  • Brass and Copper
  • Zinc and their alloys
  • Stainless Steel, Duplex, Corrosion-resistant Steel, High-temperature Steel.


China CNC Machining Service


Mechanical Properties of Gray Cast Iron
Item according to DIN EN 1561 Measure Unit EN-GJL-150 EN-GJL-200 EN-GJL-250 EN-GJL-300 EN-GJL-350
EN-JL 1020 EN-JL 1030 EN-JL 1040 EN-JL 1050 EN-JL 1060
Tensile Strength Rm MPA 150-250 200-300 250-350 300-400 350-450
0.1% Yield Strength Rp0,1 MPA 98-165 130-195 165-228 195-260 228-285
Elongation Strength A % 0,3 – 0,8 0,3 – 0,8 0,3 – 0,8 0,3 – 0,8 0,3 – 0,8
Compressive Strength σdB MPa 600 720 840 960 1080
0,1% Compressive Strength σd0,1 MPa 195 260 325 390 455
Flexural Strength σbB MPa 250 290 340 390 490
Schuifspanning σaB MPa 170 230 290 345 400
Shear Stress TtB MPa 170 230 290 345 400
Modules of elasticity E GPa 78 – 103 88 – 113 103 – 118 108 – 137 123 – 143
Poisson number v 0,26 0,26 0,26 0,26 0,26
Brinell hardness HB 160 – 190 180 – 220 190 – 230 200 – 240 210 – 250
Ductility σbW MPa 70 90 120 140 145
Tension and pressure change σzdW MPa 40 50 60 75 85
Breaking Strength Klc N/mm3/2 320 400 480 560 650
Density g/cm3 7,10 7,15 7,20 7,25 7,30


cnc machining parts