Grey Cast Iron Lost Foam Casting Truck Part

Grey Cast Iron Lost Foam Casting Truck Part

Material: Gray Cast Iron GG25, EN-GJL-250
Process: Lost Foam Casting
Weight: 9.80 kg
Application: Heavy Duty Truck

China grey cast iron lost foam casting products for truck spare parts.

Description

Custom Castings of Grey Cast Iron with CNC Machining from Original Manufacturer in China

RMC, a China iron foundry with sand casting and investment casting processes, is producing various grey iron casting products for overseas customers in USA, Australia, UK, Spain, Germany, Norway, Finland, Russia and Italy. Production according to standards ASTM A48, A536; DIN 1691, 1693; ISO 185, 1083; EN 1561, 1563; DIN 1691, 1693; AS 1830, 1831; JIS, UNI, NF, BS, UNF, NBN, AS, SS, NS. Material grades including:

  • ISO 185: 100, 150, 200, 250, 300
  • ASTM A48: NO.20, NO.25, NO.30, NO.35, NO.40, NO.45
  • DIN 1691: GG10, GG15, GG20, GG25, GG30
  • EN 1561: EN-GJL-100, EN-GJL-150, EN-GJL-200, EN-GJL-250, EN-GJL-300
  • BS 1452: 100, 150, 200, 250, 300
  • AS 1830: T150, T220, T260, T300


Casting Capabilities for at RMC Foundry

Casting Process Annual Capacity / Tons Main Materials Casting Weight Dimensional Tolerance Grade (ISO 8062) Heat Treatment
Green Sand Casting 6000 Gray Cast Iron, Ductile Cast Iron, Cast Al, Brass, Cast Steel, Stainless Steel 0.3 kg to 200 kg CT11~CT14 Normalization, Quenching, Tempering, Annealing, Carburization
Resin Coated Sand Casting (Shell Casting) 0.66 lbs to 440 lbs CT8~CT12
Lost Wax Investment Casting Water Glass Casting 3000 Stainless Steel, Carbon Steel, Alloy Steel, Brass, Aluminium, Duplex Stainless Steel, Cast Iron 0.1 kg to 50 kg CT5~CT9
0.22 lbs to 110 lbs
Silica Sol Casting 1000 0.05 kg to 50 kg CT4~CT6
0.11 lbs to 110 lbs
Lost Foam Casting 4000 Gray Iron, Ductile Iron, Alloy, Carbon Steel, Stainless Steel, Brass, Al 10 kg to 300 kg CT8~CT12
22 lbs to 660 lbs
Vacuum Casting 3000 Gray Iron, Ductile Iron, Alloy Steel, Carbon Steel, Stainless Steel 10 kg to 300 kg CT8~CT12
22 lbs to 660 lbs
High Pressure Die Casting 500 Aluminium Alloys, Zinc Alloys 0.1 kg to 50 kg CT4~CT7
0.22 lbs to 110 lbs



Performance Characteristics of Gray Iron Castings

  • Liquid gray iron has good fluidity, and its volume shrinkage and linear shrinkage are small, and the notch sensitivity is small
  • Low comprehensive mechanical properties, compressive strength is about 3~4 times higher than tensile strength
  • Good shock absorption, the shock absorption of gray iron is about 10 times greater than that of cast steel
  • Gray iron has low modulus of elasticity

Structural Characteristics of Gray Iron Castings
  • Small wall thickness and complex shapes are available
  • The residual stress of the casting is small
  • Gray iron castings should not be designed with very thick structures, and asymmetrical sections are often used to make full use of their compressive strength


The following is the common application for grades of grey cast iron:

  • HT100 (GG10, EN-GJL-100): For small loads, the friction and wear no special requirements for important castings, such as protective cover, cover, oil pan, hand wheels, frame, floor, hammer, small handle, etc.
  • HT150 (GG15, EN-GJL-150): Under moderate load of castings, such as the base, frame, box, knife, bed, bearing seat, table, wheels, cover, pump, valve, pipe, flywheel, motor blocks and other
  • HT200 (GG20, EN-GJL-200): Requirements withstand greater load and a certain degree of tightness or corrosion resistance of the more important castings such as cylinder, gear, base, flywheels, bed, cylinder block, cylinder liner, piston, gear box, brake wheel, coupling Plate, medium pressure valve, etc.
  • HT30 (GG30, EN-GJL-300): Under high load, wear and high air tightness important castings, such as heavy machine tools, shears, presses, automatic lathe bed, frame, frame, high-pressure hydraulic parts, piston rings, force larger gear, Cams, bushings, large engine crankshaft, cylinder block, cylinder liner, cylinder head, etc.


Mechanical Properties of Gray Cast Iron

Item according to DIN EN 1561 Measure Unit EN-GJL-150 EN-GJL-200 EN-GJL-250 EN-GJL-300 EN-GJL-350
EN-JL 1020 EN-JL 1030 EN-JL 1040 EN-JL 1050 EN-JL 1060
Tensile Strength Rm MPA 150-250 200-300 250-350 300-400 350-450
0.1% Yield Strength Rp0,1 MPA 98-165 130-195 165-228 195-260 228-285
Elongation Strength A % 0,3 – 0,8 0,3 – 0,8 0,3 – 0,8 0,3 – 0,8 0,3 – 0,8
Compressive Strength σdB MPa 600 720 840 960 1080
0,1% Compressive Strength σd0,1 MPa 195 260 325 390 455
Flexural Strength σbB MPa 250 290 340 390 490
Schuifspanning σaB MPa 170 230 290 345 400
Shear Stress TtB MPa 170 230 290 345 400
Modules of elasticity E GPa 78 – 103 88 – 113 103 – 118 108 – 137 123 – 143
Poisson number v 0,26 0,26 0,26 0,26 0,26
Brinell hardness HB 160 – 190 180 – 220 190 – 230 200 – 240 210 – 250
Ductility σbW MPa 70 90 120 140 145
Tension and pressure change σzdW MPa 40 50 60 75 85
Breaking Strength Klc N/mm3/2 320 400 480 560 650
Density g/cm3 7,10 7,15 7,20 7,25 7,30