Custom Stainless Steel Casting Manufacturer

Custom Stainless Steel Casting Manufacturer

Material: Stainless Steel
Process: Investment Casting + Solution
Weight: 2.12 kg
Application: Shipbuilding

Custom Stainless Steel Casting Manufacturer from China with CNC machining services. We adopt lost wax investment casting process for producing the turn-key precision stainless steel casting components as per your requirements.

Description

Custom Tailer-made Stainless Steel Casting Manufacturer from China with CNC machining services. We adopt lost wax investment casting process for producing the turn-key precision stainless steel casting components as per your requirements.


▶ What Alloy Steel Can be Cast by Investment Casting (Lost Wax Casting Process)
• Carbon Steel:  AISI 1020 - AISI 1060, C30, C40, C45.
• Alloy Steel: 20SiMn, 30SiMn, 30CrMo, 35CrMo, 35SiMn, 35CrMnSi, 40Mn, 40Cr, 42Cr, 42CrMo2...etc.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L, 1.4401, 1.4301, 1.4305, 1.4307, 1.4404, 1.4571, etc.
• Corrosion-resistant Steel, Seawater-resistant Steel, High-temperature Steel, High-tensile Steel, Tool Steel Duplex Stainless Steel.
• Other Alloy Steel as per ASTM, SAE, AISI, GOST, DIN, EN, ISO, and GB.

▶ What We Can Achieve by Investment Casting:
• Max Size of Investment Casting: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg - 100 kg
• Annual Capacity: 2,000 tons
• Binder Materials for Shell Building: Silica Sol, Water Glass and their mixtures.
• Tolerances: CT5 ~CT7 or on request.

▶ Steps of Lost Wax Casting:
• Patterns & Tooling Design → Metal Die Making → Wax Patterns Injection → Slurry Assembly → Shell Building → De-Waxing  → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing or Packing for Shipment

▶ What Measures We Take to Inspect the Investment Castings:
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection
• UT, MT and RT inspection

▶ What We Can Do after Investment Casting:
• Deburring & Cleaning
• Shot Blasting / Sand Peening
• Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding
• Surface Treatment: Passivation, Anodizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec.
CNC Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding.

▶ Advantages of Investment Casting Process:
• Excellent and smooth surface finish
• Tight dimensional tolerances.
• Complex and intricate shapes with design flexibility
• Capability to cast thin walls therefore a lighter casting component
• Wide selection of cast metals and alloys (ferrous and non-ferrous)
• Draft is not required in the molds design.
• Reduce the need for secondary machining.
• Low material waste.

▶ Why You Choose RMC for Custom Lost Wax Castings?
• Full solution from one single supplier ranging customized pattern design to finished castings and secondary process including CNC machining, heat treatment and surface treatment.
• Costdown proposals from our professional engineers based on your unique requirement.
• Short leadtime for prototype, trial casting and any possible technical improvement.
• Bonded Materials: Silica Col, Water Glass and their mixtures.
• Manufacturing flexibility for small orders to mass orders.
• Strong outsourcing manufacturing capabilities.

Equivalent Grade of Stainless Steel for Lost Wax Investment Casting
Description AISI W-stoff DIN BS SS U.N.E. / I.H.A. UNI
Martensitic and Ferritic Stainless Steel 420 C 1.4034 X43Cr16
440 B/1 1.4112 X90 Cr Mo V18
- 1.2083 X42Cr13 - 2314 F.5263 -
403 1.4000 X6Cr13 403 S 17 2301 F.3110 X6Cr13
(410S) 1.4001 X7Cr14 (403 S17) 2301 F.3110 X6Cr13
405 1.4002 X6CrAl13 405 S 17 - F.3111 X6CrAl13
416 1.4005 X12CrS13 416 S 21 2380 F.3411 X12CrS13
410 1.4006 X10Cr13 410 S21 2302 F.3401 X12Cr13
430 1.4016 X6Cr17 430 S 17 2320 F.3113 X8Cr17
420 1.4021 X20Cr13 420 S 37 2303 F.3402 X20Cr13
420F 1.4028 X30Cr13 420 S 45 (2304) F.3403 X30Cr13
(420) 1.4031 X39Cr13 420 S 45 (2304) F.3404 -
431 1.4057 X20CrNi17 2 431 S 29 2321 F.3427 X16CrNi16
430F 1.4104 X12 CrMoS 17 - 2383 F.3117 X10CrS17
434 1.4113 X6 CrMo 17 434 S 17 2325 - X8CrMo17
430Ti 1.4510 X6 CrTi 17 - - - X6CrTi17
409 1.4512 X5 CrTi 12 409 S 17 - - X6CrTi12
Austenitic Stainless Steel 304 1.4301 X5 CrNi 18 9 304 S 15 2332 F.3551 X5CrNi18 10
305 1.4303 X5 CrNi 18 12 305 S 19 - - X8CrNi19 10
303 1.4305 X12 CrNiS 18 8 303 S 21 2346 F.3508 X10CrNiS 18 09
304L 1.4306 X2 CrNiS 18 9 304 S 12 2352 F.3503 X2CrNi18 11
301 1.4310 X12 CrNi 17 7 - 2331 F.3517 X12CrNi17 07
304 1.4350 X5 CrNi 18 9 304 S 31 2332 F.3551 X5CrNi18 10
304 1.4350 X5 CrNi 18 9 304 S 31 2333 F.3551 X5CrNi18 10
304LN 1.4311 X2 CrNiN 18 10 304 S 62 2371 - -
316 1.4401 X5 CrNiMo 18 10 316 S 16 2347 F.3543 X5CrNiMo17 12
316L 1.4404 - 316 S 12/13/14/22/24 2348 X2CrNiMo17 12
316LN 1.4429 X2 CrNiMoN 18 13 - 2375 - -
316L 1.4435 X2 CrNiMo 18 12 316 S 12/13/14/22/24 2353 - X2CrNiMo17 12
316 1.4436 - 316 S 33 2343 - X8CrNiMo 17 13
317L 1.4438 X2 CrNiMo 18 16 317 S 12 2367 - X2CrNiMo18 16
329 1.4460 X3 CrNiMoN 27 5 2 - 2324 F.3309 -
321 1.4541 X10 CrNiTi 18 9 321 S 12 2337 F.3553 X6CrNiTi18 11
347 1.4550 X10 CrNiNb 18 9 347 S 17 2338 F.3552 X6CrNiNb18 11
316Ti 1.4571 X10 CrNiMoTi 18 10 320 S 17 2350 F.3535 X6CrNiMoTi 17 12
309 1.4828 X15 CrNiSi 20 12 309 S 24 - - X16 CrNi 24 14
330 1.4864 X12 NiCrSi 36 16 - - - -
Duplex Stainless Steel S32750 1.4410 X 2 CrNiMoN 25 7 4 - 2328 - -
S31500 1.4417 X 2 CrNiMoSi 19 5 - 2376 - -
S31803 1.4462 X 2 CrNiMoN 22 5 3 - 2377 - -
S32760 1.4501 X 3 CrNiMoN 25 7 - - - -
630 1.4542 X5CrNiCNb16-4 - - - -
A564/630 - - - - - -