CNC Machining Part of Grey Cast Iron
Material: Grey Cast Iron, EN-GJL-250, GG25
Process: Lost Foam Casting + CNC Machining
Weight: 19.50 kg
Application: Truck Spare Parts
China grey iron CNC machining part for heavy duty truck.

Description

CNC Machining of Grey Cast Iron from Manufactures in China

After casting, the grey cast iron parts are usually needed to be machined by CNC machines or machining centers. At RMC we can do them all by our own machining facilities with high precision accuracy. Also called precision machining, the CNC machining could reach a very high accuracy in geometical tolerance and dimensional tolerance. With our CNC machines and Horizontal Machining Centers (HMC) and Vertical Machining Centers (VMC), we can almost meet all of your required tolerance grades. We can strictly follow the tolerances you require for each dimension or according to the standard of ISO 2768.


CNC Precision Machining Capabilities
FacilitiesQuantitySize Range (mm)Annual Capacity
Vertical Machining Center (VMC)48 sets1,500 × 1,000 × 8006,000 tonn or 300,000 pieces
Horizontal Machining Center (VMC)12 sets1,200 × 800 × 6002,000 tons or 100,000 pieces
CNC Machine60 setsMax turning φ6005,000 tons or 600,000 pieces
Standard of Tolerance: ISO 8062 2013, ISO 2768, GOST 26645 (Russia) or GBT 6414 (China).


The machining center is developed from the CNC milling machine. The biggest difference from the CNC milling machine is that the machining center has the ability to automatically exchange machining tools. By installing tools for different purposes on the tool magazine, the machining tools on the spindle can be changed by the automatic tool changer in one clamping to realize multiple machining features.

The CNC machining center is a high-efficiency automated machine tool that is composed of mechanical equipment and a CNC system and is suitable for processing complex parts. The CNC machining center is currently one of the most widely used CNC machine tools in the world with strong comprehensive processing ability. It can complete more processing content after the workpiece is clamped at one time. The processing accuracy is high. For batch workpieces with medium processing difficulty, its efficiency is 5-10 times that of ordinary equipment, especially it can complete Many processings that cannot be completed by ordinary equipment are more suitable for single-piece processing with more complex shapes and high precision requirements or for small and medium batch production of multiple varieties. It concentrates the functions of milling, boring, drilling, tapping and cutting threads on one device, so that it has a variety of technological means.

Machining centers are classified into horizontal and vertical machining centers according to their spatial position during spindle machining. Classified according to process use: boring and milling machining center, compound machining center. According to the special classification of functions, there are: single workbench, double workbench and multi-workbench machining center. Machining centers with single-axis, dual-axis, three-axis, four-axis, five-axis and interchangeable headstocks, etc.


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▶ Equipment for Precision Machining Components:

  • Convertional Machining Machines:  20 sets.
  • CNC Machines: 60 sets.
  • 3-Axis Machining Center: 10 sets.
  • 4-Axis Machining Center: 5 sets.
  • 5-Axis Machining Center: 2 sets

▶ Precision Machining Capabilities
  • Max Size: 1,500 mm × 800 mm × 500 mm
  • Weight Range: 0.1 kg - 500 kg
  • Annual Capacity: 10,000 tons
  • Accuracy: As per standards: .... or on request. Minimum ±0.003 mm
  • Holes to ±0.002 mm dia.
  • Flatness, Roundness and Straightness: As per standards or on request.

▶ Available Process
  • Turning
  • Milling
  • Lathing
  • Drilling
  • Honing, Grinding.
  • Washing

▶ Available Ferrous Metal Materials for Precision Machining Components:
  • Cast Iron including gray iron and ductile iron
  • Carbon Steel from low carbon steel, medium carbon steel and high carbon steel.
  • Steel Alloys from standard grades to special grades on request.
  • Aluminum and their alloys
  • Brass and Copper
  • Zinc and their alloys
  • Stainless Steel, Duplex, Corrosion-resistant Steel, High-temperature Steel.


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Mechanical Properties of Gray Cast Iron
Item according to DIN EN 1561MeasureUnitEN-GJL-150EN-GJL-200EN-GJL-250EN-GJL-300EN-GJL-350
EN-JL 1020EN-JL 1030EN-JL 1040EN-JL 1050EN-JL 1060
Tensile StrengthRmMPA150-250200-300250-350300-400350-450
0.1% Yield StrengthRp0,1MPA98-165130-195165-228195-260228-285
Elongation StrengthA%0,3 – 0,80,3 – 0,80,3 – 0,80,3 – 0,80,3 – 0,8
Compressive StrengthσdBMPa6007208409601080
0,1% Compressive Strengthσd0,1MPa195260325390455
Flexural StrengthσbBMPa250290340390490
SchuifspanningσaBMPa170230290345400
Shear StressTtBMPa170230290345400
Modules of elasticityEGPa78 – 10388 – 113103 – 118108 – 137123 – 143
Poisson numberv0,260,260,260,260,26
Brinell hardness
HB160 – 190180 – 220190 – 230200 – 240210 – 250
DuctilityσbWMPa7090120140145
Tension and pressure changeσzdWMPa4050607585
Breaking StrengthKlcN/mm3/2320400480560650
Density
g/cm37,107,157,207,257,30


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