Ductile Iron Casting Components
Material: Ductile Iron
Process: Green Sand Casting
Weight: 2.10 kg
Application: Heavy Duty Truck
OEM Customized Ductile Iron Casting Components from Iron Foundry China.

Description

OEM Customized Ductile Iron Casting Components from Iron Foundry China.

▶ Raw Materials Available for Sand Casting

   • Gray Iron:  GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350
   • Ductile Iron: GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2
   • Aluminium and Their Alloys
   • Other Materials and Standards on request

▶ Capabilities of Sand Casting moulded by hand: 
   • Max Size: 1,500 mm × 1000 mm × 500 mm
   • Weight Range: 0.5 kg - 500 kg
   • Annual Capacity: 5,000 tons - 6,000 tons
   • Tolerances: On Request. 

▶ Capabilities of Sand Casting by Automatic Molding Machines: 
   • Max Size: 1,000 mm × 800 mm × 500 mm
   • Weight Range: 0.5 kg - 500 kg
   • Annual Capacity: 8,000 tons - 10,000 tons
   • Tolerances: On Request. 

▶ Main Production Procedure
  • Patterns & Tooling Design → Making Patterns → Moulding Process → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing or Packing for Shipment

▶ Sand Casting Inspection Capabilities
   • Spectrographic and manual quantitative analysis
   • Metallographic analysis
   • Brinell, Rockwell and Vickers hardness inspection
   • Mechanical property analysis
   • Low and normal temperature impact testing
   • Cleanliness inspection
   • UT, MT and RT inspection

▶ Post-Casting Process
   • Deburring & Cleaning
   • Shot Blasting / Sand Peening
   • Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding
   • Surface Treatment: Passivation, Andonizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec
   • Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding,

General Commerial Terms
   • Main workflow: Inquiry & Quotation → Confirming Details / Cost Reduction Proposals → Tooling Development → Trial Casting → Samples Approval → Trial Order → Mass Production → Continuous Order Proceeding
   • Leadtime: Estimatedly 15-25 days for tooling development and estimatedly 20 days for mass production.
   • Payment Terms: To be negotiated.
   • Payment methods: T/T, L/C, West Union, Paypal.

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