OEM Iron Sand Casting Parts

Material: Ductile
Process: Sand Casting
Weight: 215 kg
Application: Industry Scale
As a OEM Iron Sand Casting Parts manufacturer and foundry from China, RMC is dedicated to the quality of our work, and our commitment to excellence ensures the highest customer satisfaction.

Description

Custom Sand Castings of Cast Iron

As a OEM Iron Sand Casting Parts manufacturer and foundry from China, our services are varied and extensive. We offer material advisory service and development, as well as advice from our technical experts on design and casting. We do 3-D CAD drawings, simulations, and component machining. We also offer cavity fill, solidification, tension and distortion services. We provide assembly, testing and qualification, heat treatment, and surface treatment. From start to finish, we have you covered every step of the way.

Sand Casting Capabilities at RMC Foundry
DescriptionMolding by handMolding by Automatic Machines
Max size of Castings1,500 mm × 1000 mm × 500 mm1,000 mm × 800 mm × 500 mm
Casting Weight Range0.5 kg - 1,000 kg0.5 kg - 500 kg
Annual Capacity5,000 tons - 6,000 tons8,000 tons - 10,000 tons
Casting ToleranceOn Request or Standard (ISO8062-2013 or GB/T 6414-1999)
Molding MaterialsGreen Sand, Resin Coated Sand
Casting Metal & AlloysGray Iron, Ductile Iron, Cast Steel, Stainless Steel, Al Alloys, Brass, Bronze...etc. 

RMC is dedicated to the quality of our work, and our commitment to excellence ensures the highest customer satisfaction. As a global leader in high-precision, high-complexity, and mission-critical casting and machined components, we strive to meet and exceed the needs of our customers.

Gray Iron Comparison

Casting Wall

Thickness/mm

Chemical Composition(%)

Microstructure

(Volume Fractions)

(%)

China

(GB/T 9439)

ISO 185ASTM A48/A48MEN 1561CSiMnP ≦S ≦Matrix Structure

HT100

(HT10-26)

100No.20 F11401EN-GJL-100-3.4-3.92.1-2.60.5-0.80.30.15Pearlite: 30-70%, coarse flakes; Ferrite: 30-70%; Binary Phosphorus Eutectic: <7%

HT150

(HT15-33)

150No.25A F11701EN-GJL-150

<3030-50>

50

3.3-3.5 3.2-3.5 3.2-3.52.0-2.4 1.9-2.3 1.8-2.20.5-0.8 0.5-0.8 0.6-0.90.20.12Pearlite: 40-90%, medium coarse flakes; Ferrite: 10-60%; Binary Phosphorus Eutectic:<7%

HT200 

(HT20-40)

200No.30A F12101EN-GJL-200

<30 30-50>

51

3.2-3.5 3.1-3.4 3.0-3.31.6-2.0 1.5-1.8 1.4-1.60.7-0.9 0.8-1.0 0.8-1.00.150.12Pearlite: >95%, medium flakes; Ferrite<5%; Binary Phosphorus Eutectic<4%

HT250

(HT25-47)

250No.35A F12401 No.40A F12801EN-GJL-250

<30 30-50>

52

3.0-3.3 2.9-3.2 2.8-3.11.4-1.7 1.3-1.6 1.2-1.50.8-1.0 0.9-1.1 1.0-1.20.150.12Pearlite: >98% medium thin flakes; Binary Phosphorus Eutectic:<2%

HT300

(HT30-54)

300No.45A F13301EN-GJL-300

<30 30-50>

53

2.9-3.2 2.9-3.2 2.8-3.11.4-1.7 1.2-1.5 1.1-1.40.8-1.0 0.9-1.1 1.0-1.20.150.12Pearlite: >98% medium thin flakes; Binary Phosphorus Eutectic:<2%

HT350

(HT35-61)

350No.50A F13501EN-GJL-350

<30 30-50>

54

2.8-3.1 2.8-3.1 2.7-3.01.3-1.6 1.2-1.5 1.1-1.41.0-1.3 1.0-1.3 1.1-1.40.10.1Pearlite: >98% medium thin flakes; Binary Phosphorus Eutectic:<1%

▶ Ferrous and Non-Ferrous Metals for Sand Casting

  • Gray Iron:  GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350

  • Ductile Iron: GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2

  • Aluminium and Their Alloys

  • Other Materials and Standards on request

▶ Capabilities of Sand Casting moulded by hand:

  • Max Size: 1,500 mm × 1000 mm × 500 mm

  • Weight Range: 0.5 kg - 500 kg

  • Annual Capacity: 5,000 tons - 6,000 tons

  • Tolerances: On Request.

▶ Capabilities of Sand Casting by Automatic Molding Machines:

  • Max Size: 1,000 mm × 800 mm × 500 mm

  • Weight Range: 0.5 kg - 500 kg

  • Annual Capacity: 8,000 tons - 10,000 tons

  • Tolerances: On Request.

▶ Main Production Procedure

  • Patterns & Tooling Design → Making Patterns → Moulding Process → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing or Packing for Shipment

▶ Sand Casting Inspection Capabilities

  • Spectrographic and manual quantitative analysis

  • Metallographic analysis

  • Brinell, Rockwell and Vickers hardness inspection

  • Mechanical property analysis

  • Low and normal temperature impact testing

  • Cleanliness inspection

  • UT, MT and RT inspection

▶ Post-Casting Process

  • Deburring & Cleaning

  • Shot Blasting / Sand Peening

  • Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding

  • Surface Treatment: Andonized, Hot Dip Zinc, Polishing, Painting,

  • Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding,

▶ General Commerial Terms

  • Main workflow: Inquiry & Quotation → Confirming Details / Cost Reduction Proposals → Tooling Development → Trial Casting → Samples Approval → Trial Order → Mass Production → Continuous Order Proceeding

  • Leadtime: Est. 15-25 days for tooling development. Est. 20 days for mass production.

  • Payment Terms: To be negotiated.

  • Payment methods: T/T, L/C, West Union, Paypal.

Mechanical Properties of Ductile (Nodular) Cast Iron 
Item according to DIN EN 1563Measure UnitEN-GJS-350-22-LTEN-GJS-400-18-LTEN-GJS-400-18EN-GJS-500-7EN-GJS-600-3EN-GJS-700-2EN-GJS-800-2
EN-JS 1015EN-JS 1025EN-JS 1020EN-JS 1050EN-JS 1060EN-JS 1070EN-JS 1080
Tensile StrengthRm min.MPA350400400500600700800
2% Yield StrengthRp0.2 min.MPA220240250320370420 2)480 2)
ElongationA %22,018,018,07,03,02,02,0
HardnessHB110-150120-160140-190170-220200-250230-280250-330
Structures
mainly ferriticmainly ferriticmainly ferriticferritic + pearliteferritic + pearlitemainly pearliteall pearlite
Shear StressσaB MPa315360360450540630720
TorsionTtB MPa315360360450540630720
Modules of elasticityE GPa170170170175175175175
Poisson numberv –0,2800,2800,2800,2800,2800,2800,280
Compressive StrengthσdB MPa70070080087010001150
Frature ToughnessKlc MPa ·√m31303025201514
Densityg/cm37,17,17,17,17,27,27,2

Sand Casting Facilites at Rinborn Machinery:

sand casting facilities

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