Grey Cast Iron Lost Foam Casting Truck Part
Material: Gray Cast Iron GG25, EN-GJL-250
Process: Lost Foam Casting
Weight: 9.80 kg
Application: Heavy Duty Truck
China grey cast iron lost foam casting products for truck spare parts.

Description

Custom Castings of Grey Cast Iron with CNC Machining from Original Manufacturer in China

RMC, a China iron foundry with sand casting and investment casting processes, is producing various grey iron casting products for overseas customers in USA, Australia, UK, Spain, Germany, Norway, Finland, Russia and Italy. Production according to standards ASTM A48, A536; DIN 1691, 1693; ISO 185, 1083; EN 1561, 1563; DIN 1691, 1693; AS 1830, 1831; JIS, UNI, NF, BS, UNF, NBN, AS, SS, NS. Material grades including:

  • ISO 185: 100, 150, 200, 250, 300
  • ASTM A48: NO.20, NO.25, NO.30, NO.35, NO.40, NO.45
  • DIN 1691: GG10, GG15, GG20, GG25, GG30
  • EN 1561: EN-GJL-100, EN-GJL-150, EN-GJL-200, EN-GJL-250, EN-GJL-300
  • BS 1452: 100, 150, 200, 250, 300
  • AS 1830: T150, T220, T260, T300


Casting Capabilities for at RMC Foundry
Casting ProcessAnnual Capacity / TonsMain MaterialsCasting WeightDimensional Tolerance Grade (ISO 8062)Heat Treatment
Green Sand Casting6000Gray Cast Iron, Ductile Cast Iron, Cast Al, Brass, Cast Steel, Stainless Steel0.3 kg to 200 kgCT11~CT14Normalization, Quenching, Tempering, Annealing, Carburization
Resin Coated Sand Casting (Shell Casting)0.66 lbs to 440 lbsCT8~CT12
Lost Wax Investment CastingWater Glass Casting3000Stainless Steel, Carbon Steel, Alloy Steel, Brass, Aluminium, Duplex Stainless Steel, Cast Iron0.1 kg to 50 kgCT5~CT9
0.22 lbs to 110 lbs
Silica Sol Casting10000.05 kg to 50 kgCT4~CT6
0.11 lbs to 110 lbs
Lost Foam Casting4000Gray Iron, Ductile Iron, Alloy, Carbon Steel, Stainless Steel, Brass, Al10 kg to 300 kgCT8~CT12
22 lbs to 660 lbs
Vacuum Casting3000Gray Iron, Ductile Iron, Alloy Steel, Carbon Steel, Stainless Steel10 kg to 300 kgCT8~CT12
22 lbs to 660 lbs
High Pressure Die Casting500Aluminium Alloys, Zinc Alloys0.1 kg to 50 kgCT4~CT7
0.22 lbs to 110 lbs


Performance Characteristics of Gray Iron Castings

  • Liquid gray iron has good fluidity, and its volume shrinkage and linear shrinkage are small, and the notch sensitivity is small
  • Low comprehensive mechanical properties, compressive strength is about 3~4 times higher than tensile strength
  • Good shock absorption, the shock absorption of gray iron is about 10 times greater than that of cast steel
  • Gray iron has low modulus of elasticity

Structural Characteristics of Gray Iron Castings
  • Small wall thickness and complex shapes are available
  • The residual stress of the casting is small
  • Gray iron castings should not be designed with very thick structures, and asymmetrical sections are often used to make full use of their compressive strength


The following is the common application for grades of grey cast iron:
  • HT100 (GG10, EN-GJL-100): For small loads, the friction and wear no special requirements for important castings, such as protective cover, cover, oil pan, hand wheels, frame, floor, hammer, small handle, etc.
  • HT150 (GG15, EN-GJL-150): Under moderate load of castings, such as the base, frame, box, knife, bed, bearing seat, table, wheels, cover, pump, valve, pipe, flywheel, motor blocks and other
  • HT200 (GG20, EN-GJL-200): Requirements withstand greater load and a certain degree of tightness or corrosion resistance of the more important castings such as cylinder, gear, base, flywheels, bed, cylinder block, cylinder liner, piston, gear box, brake wheel, coupling Plate, medium pressure valve, etc.
  • HT30 (GG30, EN-GJL-300): Under high load, wear and high air tightness important castings, such as heavy machine tools, shears, presses, automatic lathe bed, frame, frame, high-pressure hydraulic parts, piston rings, force larger gear, Cams, bushings, large engine crankshaft, cylinder block, cylinder liner, cylinder head, etc.


Mechanical Properties of Gray Cast Iron
Item according to DIN EN 1561MeasureUnitEN-GJL-150EN-GJL-200EN-GJL-250EN-GJL-300EN-GJL-350
EN-JL 1020EN-JL 1030EN-JL 1040EN-JL 1050EN-JL 1060
Tensile StrengthRmMPA150-250200-300250-350300-400350-450
0.1% Yield StrengthRp0,1MPA98-165130-195165-228195-260228-285
Elongation StrengthA%0,3 – 0,80,3 – 0,80,3 – 0,80,3 – 0,80,3 – 0,8
Compressive StrengthσdBMPa6007208409601080
0,1% Compressive Strengthσd0,1MPa195260325390455
Flexural StrengthσbBMPa250290340390490
SchuifspanningσaBMPa170230290345400
Shear StressTtBMPa170230290345400
Modules of elasticityEGPa78 – 10388 – 113103 – 118108 – 137123 – 143
Poisson numberv0,260,260,260,260,26
Brinell hardness
HB160 – 190180 – 220190 – 230200 – 240210 – 250
DuctilityσbWMPa7090120140145
Tension and pressure changeσzdWMPa4050607585
Breaking StrengthKlcN/mm3/2320400480560650
Density
g/cm37,107,157,207,257,30

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